 The soldering robot cell, LRZ series, is
developed for stable and better quality for soldering process at the same or even less
cycle time than manual soldering. The typical soldering processes are:
- Touch-up or resoldering of
solder spot after soldering bath
- Soldering on the component side
of PC board for jumper wires, connectors, switches and so on
- Making solder joints between PCB
- Making solder joints between
pins and housing on the board
- Making solder joints between
metal frame and PCB
- Soldering of odd shaped
components with leads at SMD- PCB
On your specific requirements
we design and integrate the entire soldering robot cell including conveyor system,
fixtures or turning tables for presenting the work piece to the soldering robot.
The soldering robot cell
consists of the soldering tool, the SCARA or cartesian robot, touch screen operation
panel, robot base and safety fence.
For the stable soldering
process control we are using the robot controller. This cell controller using HARL-III
robot language for the optimized soldering motion and to set individual solder parameters
at each spot such as pre/postheating times soldering times and cleaning cycles. The
soldering spots are programmed by Teach-in method and the solder parameters can be entered
by touch screen panel.
| Technical Data |
| Solder
iron |
Ersa
Powertool 80 W |
| Solder
tip temperature |
infinitely
adjustable |
| Temperature
range |
150°C
to 450°C |
| Temperature
display |
3-digit
display |
| Temperature
monitoring |
yes,
threshold monitoring |
| Touch
force of solder tip |
1,5
to 20 N |
| Tin
feeding method |
infinitely
adjustable by DC motor |
| Tin
feeding speed |
1
– 15 mm/s manual adjustable |
| Tin
diameter |
0,7
to 2,0 mm |
| Tin
presence monitoring |
yes,
supply and feeding |
| Size
of tin roll |
max.
1 kg roll |
| Weight |
1,3
kg without tin roll |
| Power
supply soldering tool |
24
VDC 0,5 A |
| Power
supply solder iron |
230
VAC 50 Hz |
| number
of solder programs |
max.
32 |
| number
of solder spots |
max.
980 |
| solder
parameter sets |
10
( option 30 ) |
| solder
parameter |
preheating
time
solder time
postheating time
cleaning cycles |
|
|
